Duct Testing Comparisons

 

Duct Testing Comparison Matrix  

Subject

Traditional

Duct Smoking

Program

Energy Star, HERS Ratings, State Energy Code Compliance, Utility Programs.

Quality Control procedure &Pro-active remediation

Methodology

Various methods: Homes may or may not be inspected. Duct systems may or may not be tested.  Testing equipment may or may not be used.  Different testing equipment for different programs. 

Every duct system is tested. One standardized procedure with one piece of testing equipment.

Deliverables A paper report based upon different standards for different programs for the "as is" structure. Perpetual savings in dollars based upon corrective actions taken for the lifetime of the duct system.

Testing Equipment Used

Duct Blasters with or without blower doors and manometer.  Blower door with or without duct blasters and manometer. Pressure Pan with blower door and manometer. Some programs do not even use test equipment.

Stand-alone, portable duct smoker

Method to Gauge Programs

Reports that may or may not include duct leakage statistics.  May include other efficiency parameters concerning mechanical and thermal envelope characteristics. Pass/Fail or scaled score.  Could be passed based upon a batch sample.

Quality Control Procedure.  Duct System Passes when all visible failures have been addressed.

Time when inspection performed

Usually after AC started and drywall and insulation installed.  May not be inspected or tested if part of a batch system.  May include a mid-point insulation inspection.

At frame “Rough-in” stage.

Remediation Potential for leakage

Extremely limited, ductwork entombed above drywall and insulation, very limited accessibility and extremely poor working conditions.  Limited lighting and leakage invisible.

Very easy. Ductwork completely accessible.  Normal working conditions for ductwork installers. Leaks are visually identified with fog.

Ability to assign responsibility for identified problems.

“Bad” reports lead to assigning blame on subcontractors who cannot easily remediate problems.  Subcontractors deny responsibility because the testing was not conducted when they are present or other subcontractors damaged work. Reporter blamed for poor results or is accused by subcontractors of not being competent. Leads to “Kill the Messenger” or “Finger Pointing” work atmosphere.

No questions of who is responsible for failures but problems are fixed immediately. Subcontractor is part of problem resolution instead of target of blame.

Savings payback

Based on nebulous reports that may or may not reflect actual savings and may or may not capture occupant’s behavior. Savings dependent on the assumption that subcontractors are performing incrementally better because of potential of testing.

Failures addressed immediately resulting in immediate savings in perpetuity for the life of the ductwork.

Cost of Remediation

Varies, depending on complexity of duct system(s) related to house geometry characteristics of duct zone(s).  Areas may not be accessible. Quality of remediation severely limited, in spite of additional costs.

All ducts accessible, can build quality control test into installation cost.  Additional QC test minuscule in comparison to total installation of air distribution system.